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4000 PLUS

The Nordson DAGE 4000Plus is the most advanced welding strength tester on the market, providing unparalleled data accuracy and repeatability. The Nordson DAGE 4000Plus is developed by a world leading welding strength testing technology company, representing the industry standard in the field of welding strength testing.

Main Features

Whether in the semiconductor industry or various microelectronics industries such as automotive, power, hybrid, or high reliability, the Nordson DAGE 4000Plus demonstrates versatility and precision, giving its users confidence in the quality of its products. It adopts the latest patented welding strength testing technology (such as anti backlash system). The testing range of Nordson DAGE 4000Plus is 250 milligrams to 500 kilograms, suitable for both standard and professional applications. Additionally, it is worth mentioning that the 4000Plus was developed based on the success of the Nordson DAGE 4000, ensuring data correlation between machines.


Configurability

The Nordson DAGE 4000Plus provides industry-leading versatility. On one axis of the XY workbench, a stroke of up to 300mm can be selected, and its unique testing module includes a pressure testing module that can test up to 50 kilograms, a tensile testing module that can test up to 100 kilograms, and a shear testing module that can test up to 200 kilograms (with a special fixture that can cut up to 500 kilograms). A wide range of test heads provide standard and professional applications. A wide range of optical lens options are suitable for various applications. The vertical working area of the machine standard reaches 120mm, which meets the vast majority of applications. If you have any special requirements, please consult the factory in detail.


Tensile/thrust testingShear force test
Wire bondingSolder ball
BeltWelding ball
Hot pull ball/pin tensionStandard chip shear force
Cold drawn ball tensionConcave cavity
Copper wire welding, columns, and copper columnsPassivation layer
Column protrusionLow profile welding zone shear force
VectorWafer bump
FatigueFatigue
PressureLow profile chip shear force
Peeling force of tweezersHigh strength chip shear force
High tensile strength (up to 100 kilograms)Horizontal column tension
Vertical column tensionCopper pillar shear force
Chip tension/Flip chip tensionMicro convex block shear force


Leading the development and innovation of welding strength testing technology


Application features

● Load tension - All sizes and types of load-bearing tension can be tested using various load tools, including hook and claw tests

● Hot pull/pin tension - The new testing module takes this groundbreaking test to the next level, particularly suitable for evaluating PCB substrate materials and thin copper pillar soldering

● Copper wire first solder ball tension, chip tension, copper pillar tension- The clamp used for first-time customization can perform tensile testing on these important interconnecting components

● Fatigue tensile and shear forces - Fatigue analysis is becoming an increasingly important method for evaluating the reliability of solder joints. The combination of software control and hardware enables fatigue testing in both tensile and shear modes

● Shear force of passivation layer - The combination of software and specially designed blade provides a solution for shear force testing in restricted positions of passivation layers


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Ensure accurate test results
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Data correlation

Nordson DAGE recognizes that data correlation is the foundation for cross referencing test results between old and new platforms. Existing users of Nordson DAGE welding strength testers (4000 Optima and 4000) can confidently compare data between old and new machines. In addition, we know that many users collect data on the same product from different machines, whether at the same point or in different locations, and need to ensure the integrity of the data's interconnection under the same configuration and testing parameters.

In order to demonstrate the interrelationship between old and new machines, Nordson DAGE has conducted a detailed internal GR&R study. 4000Plus plays an important role in data association, but our welding strength testing software ParagonTM is equally important. Importing and exporting protocols and database management tools can also ensure comparability of data streams between new and old machines.

Integrity of data

The 4000Plus has excellent repeatability and reproducibility of results, with an overall system accuracy of+/-0.1% of the selected range (please refer to detailed specifications).

Accurate reset precision

The control (reset) of the cutting height is crucial for achieving consistent test results in cutting applications. Nordson DAGE has developed a patent for a unique anti backlash system that can be used to assist in setting and controlling resets. The cutting height can be set and maintained with a precision of one micrometer throughout the entire testing range. In addition, on the S25G test module, the highest reset accuracy is+/-0.25 micrometers. The reset accuracy has been verified through laser measurement.

Traceability of data

The 4000Plus is calibrated according to international standards, providing detailed traceability and data integrity for product testing. Calibrate using the traceable national standard O.I.M.L grade M1 tolerance standard; UKAS or optional NIST Level 1 weighting.

Automatic loading tool alignment

The optional self aligning shear tool sleeve ensures the correct load is applied by compensating for misaligned mold connections.


Improve detection efficiency

The 4000Plus testing platform provides a wide range of optical solutions for welding strength testing and material testing, including imaging systems for failure mode analysis, alignment, and real-time recording testing.


Image acquisition camera

The image acquisition system can provide high-resolution images for fault mode analysis and benchmark calibration. It is built into the system, adjacent to tools, and can maximize throughput, especially suitable for automated testing.

The camera is equipped with a built-in light source, which can provide the best lighting effect, and the precise sliding device of the 4000Plus testing platform can achieve accurate focusing.

Multiple objective lenses ensure optimal resolution, and the depth of field can be magnified up to 1500x.


Aperture imaging system

Aperture meters can provide high magnification images, making them ideal for precise calibration of tools. It adopts medical endoscopic technology, which is very suitable for ultra narrow spacing devices such as thin wire welding or ultra small size products such as micro bumps and copper pillar bumps.


Triple-lens camera

The three camera can be connected to any stereo zoom microscope with a C-shaped mounting bracket.

With the help of a suitable microscope, the field of view can be adjusted from wide to near, which is very suitable for macro positioning. When used in conjunction with a side calibration camera, two views (front and side) help achieve precise tool calibration, especially for small, fine, or difficult to measure samples.



Side calibration camera

Side calibrated cameras are highly suitable for testing micro features such as copper pillar bumps, micro bumps, and TSVs. The system supports auxiliary viewpoints for the features to be tested, providing accurate and reproducible testing.

The side calibration camera is connected to the testing module bracket, which can provide ultra stable, vibration free, and continuously focused images of the tool tip.


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Image capture cameras can be used as automated reference alignment cameras.


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Virtual Map Programming Mode of ParagonTM Software

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You can use a unique vector controller for faster testing, utilizing the new keyboard with programmable fine-tuning buttons for precise positioning.


QQ截图20260108105131.jpgNordon DAGE Paragon Welding Strength Testing Software

Reduce costs

Minimize downtime

The robust design of the 4000Plus has been thoroughly tested and verified to ensure excellent reliability. A new ergonomic design for the testing module significantly improves the handling of module replacement on machines and reduces the risk of damage. In addition, the 4000Plus is manufactured according to the ISO 9001 standard: 2008, in compliance with the Machinery Safety Directive, Low Voltage Directive, EMC regulations, SEMI safety policy (S2 ESH and RoHS), and UL design requirements.

Compatibility

The design of the 4000Plus has always considered continuity. Some accessories of the Nordson DAGE 4000 are forward compatible with the 4000Plus, so you can use existing equipment inventory and upgrade at your own pace.


Intelligent software

The 4000Plus uses Nordson DAGE's next-generation Paragon TM software. Paragon has great configurability and intuitive interface, as well as various advanced features such as automatic GR&R calculations, built-in diagnostics, a range of charts, and a unique database search engine wizard. Excellent reporting capabilities enable the creation of personalized reports and provide the ability to easily manipulate data using interactive graphics.


Switch applications in just a few seconds

The unique multifunctional testing module (MFC) in the industry can be used in conjunction with the automatic testing program on the 4000Plus welding strength tester to achieve complex mixed packaging multi surface testing modes and ultra fast application conversion.



QQ截图20260108105607.jpgUnique multifunctional testing module

Unique features of industry-leading multifunctional testing modules

Ensure the correlation between the 4000 and 40000 Plus test modules

The operator can easily identify which sensor through the test module window

● Active when not in use

● The 'parking position' protects the sensors inside the testing module, rather than allowing them to

● One of them was exposed and damaged

● Quickly and conveniently exchange with single function testing modules

● Record the true load without friction tension

● Patented air bearing technology for shear testing

● Minimum off-axis deflection

● Automatic electromagnetic damping at low loads

● Dual application calibration fixture

● Most of the control electronic components and rotating mechanisms are located inside the testing module

● To ensure zero machine downtime and convenient maintenance

● Unique welding wire tension damping system


Standard

Nordson's industry standard: DAGE 4000plus meets and in many cases exceeds

Cold drawn ball pulling force/hot drawn ball pulling forceJEITA EIAJ ET-7407 / IPC-9708
BGA copper pillar shear forceJEDEC JESD22-B117A
Cold drawn ball tensionJEDEC JESD22-B115
Golden Ball Shear ForceJEDEC JESD22-B116
Ball welding shear forceASTM F1269
Pull wireDT / NDT MIL STD 883
Chip shear forceMIL STD 883
Flat pulling forceMIL STD 883
Flip chip tensionJEDEC JESD22-B109

4000Plus testing module, XY worktable, and Z-axis

Tensile force - welding wireTest scopeShear force - ball/wedgeTest scope
P25
25g,10g, 5g
S25
25g,10g, 5g, 2g
P100
100g, 50g, 25g,10g
S250
250g, 100g, 50g, 25g
P500
500g, 250g,100g, 50g
S250R
250g, 100g, 50g, 25g
P1KG
1kg, 500g, 250g,100g
S2.5KG
2.5kg,1kg, 500g, 200g
P10KG
10kg, 5kg, 2.5kg,1kg
S5KG
5kg, 2kg, 1kg, 400g
P50KG
50kg, 20kg,10kg
S5KGR
5kg, 2kg, 1kg, 400g
P100KG
100kg, 50kg, 20kg,10kg
  
Tension tweezers/CBP/HBPShear force - grain/weld zone/column tension
T100100g, 50g, 25g, 10S50KG50kg, 20kg, 10kg, 5kg
T1KG1kg, 500g, 250g, 100gS200KG200kg, 100kg, 50kg, 20kg
T5KG5kg, 2.5kg, 1kg, 500gZS50KG50kg, 20kg, 10kg, 5kg
HBP2.5KG2.5kg, 1kg, 500g

HBP10KG10kg, 5kg, 2.5kg, 1kg

Vector tensile force
VP250250g, 100g, 50g, 25g

VP5KG5kg, 2kg, 1kg, 400g

Push/Pull
PP500G500g, 250g, 100g

PP5KG5kg, 2.5kg, 1kg

PP50KG50kg, 40kg, 20kg, 10kg

Nordson DAGE provides comprehensive testing modules that support standard and customized welding strength testing applications. 500kg strong shear fixtures are available for selection - please consult the factory for more details. The above list is not unique - our experienced engineers can provide recommendations for each application. The detailed specifications of individual test modules can be found in separate publications.


Multi-functional box

SemiconductorTest scope
S250250g, 100g, 50g, 25g
S5KG5kg, 2kg, 1kg, 400g
P100100g, 50g, 25g, 10g
Hybrid
S20KG
25kg, 10kg, 5kg, 2kg
P1KG
1kg, 500g, 250g, 100g
P10KG
10kg, 5kg, 2.5kg, 1kg

XY Stage 

Standard 160mm x 160mmStrength reaches 200kg
160mm x 160mmAt a speed of 200mm/s, the force reaches 20kg
160mm x 160mmAccuracy up to 5kg
300mm x 210mmLarge area XY tabletop
160mm x 160mm for high-speed welding zone shear forceThe maximum shear force in the welding area is 20kg at a testing speed of 50mm/s
160mm x 160mm for high-speed welding zone shear forceThe maximum shear force in the welding area is 40kg at a testing speed of 5mm/s

According to your testing requirements, we can provide various XY workbenches. This list is not unique, you should consult the factory for special applications.


Z-axis and workspace

4000plus host75mm Z-axis travel; Working range of 120mm

Specifications

SizeW=630mm (including left and right control levers), D = 600mm,H = 830mm
WeightIncluding XY table 90KG
Power supply90-264VAC single-phase
Gas sourceMinimum 4 bar, 6 mm outer diameter plastic pipe. Attention: Some specialized applications may require increased pressure and clean air
Supply vacuumMinimum 500mmHg (67kPa), outer diameter 6mm plastic pipe

Precision

The overall system accuracy using the testing module+/-0.1% full-scale deflection within the selected test range (detailed weighing sensor specifications)
Retraction accuracy of shear force testing module for tin balls and grains (excluding S25)Move over 2mm+/-1 μ m along the Z-axis
S25 reset accuracyMove over 2mm+/-0.25 μ m along the Z-axis