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X Series

Nordson MATRIX adopts the X series platform and proposes a specialized high-speed automated X-ray inspection system concept for PCB assembly board inspection of single/multiple panels or samples in trays. All soldering of SMD and PTH components is covered by a dedicated AXI algorithm library.

Product Details

Nordson MATRIX adopts the X series platform and proposes a specialized high-speed automated X-ray inspection system concept for PCB assembly board inspection of single/multiple panels or samples in trays. All soldering of SMD and PTH components is covered by a dedicated AXI algorithm library.

The Nordson MATRIX system solution proposes a modular detection concept. This platform can adopt up to four advanced technologies in one system: vertical transmission X-ray detection (2D) with patented Slice Filter TechniceTM (SFT) technology, oblique transmission X-ray technology (2.5D), and 3D SART (simultaneous algebraic reconstruction technology).


All soldering of SMD and PTH components is covered by a dedicated AXI algorithm library:      

X2 vertical transmission X-ray detection (2D)+SFTTM

X2.5 Vertical Transmission X-ray Detection (2D)+SFTTM+Tilt Transmission X-ray Detection (2.5D)

X3 vertical transmission X-ray detection (2D)+SFTTM+oblique transmission X-ray detection (2.5D)+3D SART


Testing and process control software

● Industrial computer configuration with multi-core processors

● Windows 10 platform

● MIPS 5 Detection Platform

● Advanced Algorithm Library

● Automatically generate inspection checklist and import it into CAD

● Simultaneous Algebraic Reconstruction Technique (3D SART: limited to X3)

● Automatic Tree Judgment (ATC) technology for generating automatic judgment rules

● AXI program generation and simulation, offline programming station, tuning and defect reference directory

● Verification and process control

● Advanced Algorithm Library

● Automatically generate inspection checklist and import it into CAD

● Simultaneous Algebraic Reconstruction Technique (3D SART: limited to X3)

● Automatic Tree Judgment (ATC) technology for generating automatic judgment rules

● AXI program generation and simulation, offline programming station, tuning and defect reference directory

MIPS检测平台

● Advanced algorithm library

● Support CAD import to generate inspection lists

● 3D reconstruction technology (3D SART; XS-3 only)

● The Automatic Tree Judgment (ATC) function is used to automatically generate detection strategies

● Offline programming software is used for AXI program generation, debugging, simulation, and providing defect reference images

Verification and process control

● MIPs_Verify provides closed-loop re evaluation function

● MIPs_Proces provides real-time SPC


Features and advantages

● The high-speed AXI system is used for online detection

● Micro focal spot X-ray tube (closed/maintenance free)

● Multi axis programmable motion system with linear motor drive

● Digital CMOS flat panel detector

● Automatic grayscale and geometric calibration

● The barcode scanner can be used to read serial numbers and switch detection programs, supporting multiple Industry 4.0 standard MES interfaces to achieve traceability of the entire detection process

● Compliant with IPC-CFX standards



Product Application


Electronic components and soldering

For various electronic applications, a unique advanced algorithm library can be utilized, which is particularly suitable for component and solder detection in PCB, hybrid, or chip level assembly processes. The unique advanced algorithm library can be used for electronic applications, especially for components and soldering on printed circuit boards, hybrid circuits, or chip level assembly processes. All standard SMD and THT/PTH components

● BGA and dedicated pillow effect (HIP) algorithm

● Comprehensive QFN&gullwing algorithm

● Powerful welding surface/radiator cavity inspection

● Measurement of filling quality for through-hole welding

● Can detect assembly spacing as small as 1005



Product Specifications
Factory requirements
Size1630mm (height) x 1800mm (width) x 1575mm (depth)
Adjustable Track Height (SMEMA)950mm
Weight2,800 kg
Safe operating temperature15 ° -28 ° C, optimal 20 ° -25 ° C
Power consumptionMaximum 6 kW
Input voltage requirements

400 VAC, 50/60 Hz 3-phase, 16 A/

208 VAC, 50/60 Hz 3-phase, 25 A

Air requirements5-7 Bar, < 2 l/min, Filter (30 μ), dry, oil-free

X-ray image chain
X-ray tube (closed tube)
Power

SMT Settings

130 kV/40 W

Grayscale resolution14 positions
Detector type
CMOS flat panel detector

50 μ m/pixel size (5MPix)

75 μ m/pixel size (3MPix)


Motor system
Multi axis programmable motion system
Installed shaft
x. Y (linear actuator)Sample stage
Z (servo)Magnification switching
u. V (linear actuator)Detector motion
Track setting
Online settingsAutomatic width adjustment

Detection parameters
Maximum sample size460 mm x 360 mm
Maximum detection area460 mm x 360 mm
Minimum sample size80 mm x 80 mm
Sample thickness0.8-10mm
Maximum sample weight5kg
Strabismus angle functionMaximum 50 degrees
ResolutionAs small as 3-4 μ m/pixel

Assemble with reserved gaps
Upper limit distance (including sample thickness)35 mm
Lower limit distance (excluding sample thickness)35 mm
Minimum edge distance for clamping35 mm

Check speed
Vertical 2D detection speed: (X2, X2.5, X3)Up to 6 views per second
Tilt 2.5D detection speed (X2.5, X3)Up to 5 views per second
3D SART (X3)Maximum 1 second/FiV

Option
Bar code reader
Low dose radiation filter
Automatic BCR scanning station (with x-y tracks)
Meets Semi standards